Commercial Applications
Food Industry
RAYFLEX SECTOR SOLUTIONS
Controlled and quick transition for food industry.
Hygiene, temperature control and quick operation should be managed together in food production. Rayflex door systems are projected with options suitable for washable surfaces, controlled pass and plant automation.
Angle speed, cycle number and operation efficiency
The opening speed of the door is an important parameter, especially affecting the waiting time in busy traffic lines, but the highest speed is not the most accurate choice for each project. The gate size should be discussed together with the speed of the upcoming vehicle, the viewing distance, sensor detection area and the safe closing scenario. realistic determination of the daily cycle number allows the motor to choose the movement transmission elements and the appropriate capacity of the control unit. A system that is not designed for intensive use can often run early abrasion and unplanned downtimes.
Operation efficiency is not measured only in seconds. The tool of the radar detects at the right distance, the door does not open to unnecessary location and the closing with proper delay after vehicle passing, determines the total cycle time. Interlock application between two controlled areas affects the flow of doors with each other. Thanks to the correct automation scenario, high speed, security and energy control turn into a system that supports each other.
Control of thermal insulation, sealing and energy losses
In the choice of insulated industrial door, panel or curtain structure, as well as environmental seals, guide zones, threshold detail and the opening time of the door should be examined. It will remain open for a long time than the requirement of a door with high insulation value, it can improve the contact of the conditional area with the external environment. Therefore, in applications such as cold storage, food production area, climated warehouse or heated production section, the speed is evaluated in the same performance account.
Temperature difference, humidity, pressure and daily use of the door should be shared with the technical team prior to offer. The insulation is quick PVC doors can often create a strong thermal limit in the lower cycle openings of insulated sectional panels while helping reduce contact time in the transition. The structure details around the door do not be alone if the best panel is not appropriate. The preparation of the mounting surface and the regular control of the seals contribute to the protection of the energy performance throughout the use.
Security sensors and user protection systems
Security in automatic industrial doors is not a single photocell. Only the risk profile of a controlled pass, which is used by the model of the door, the direction of movement, pedestrian and vehicle traffic, the approach speed and the condition of vision, can be selected together with equipment such as photocell, light curtain, safety edge, radar, warning lamp or audio warning. With a shipping area with forklift traffic, the risk profile of a controlled pass is not the same. The detection area of sensors should be tested with real traffic during the commissioning.
Energy failure, sensor failure, emergency and manual opening scenarios should be defined in project stage. The gate is subject to unexpected obstacle or backward movement, type and control logic of security hardware. The basic training to users should not be left under the door and not be closed of the front of the sensors. The functions of safety equipment in periodic care should be recorded only by testing and not.
Industrial door selection according to the sector
It is important to clean surfaces, fast closing, contactless trigger and limit air movement between regions. Temperature difference, condensation and open stay time are evaluated in cold weather applications. High cycle, forklift safety and production line integration in automotive and general production is outstanding. The wide range of vehicles in logistics centres should be considered to be a relationship with intensive shipping hours and ramp equipment of the door.
Welding areas may require special conditions for chemical plants or corrosive environments in terms of material and electrical equipment. The major opening in airports, shipyards and hangars is wind load and carrier system decisive. In supermarket, service, parking and commercial buildings, quiet operation, appearance, access control and user comfort can gain more importance. The final model, as two plants in the same industry can be different, should be selected not only by looking at the industry name, but according to the actual use scenario on the field.